Remove the air dryer from. Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ Tighten the capscrews to. The leak may cause excessive compressor cycling or prevent the system from building air pressure. Wrong air line connected to dryer port 4. Lightweight. Replace turbo cut-off valve. dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. This is the Meritor WABCO 4324130010 air dryer. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. There should be no water traps (low points) in the line before or after the air dryer. Maintenance interval not followed. WABD1226-G, SAFETY VALVE, WABCO TYPE. %PDF-1.3 % 2. . Resources. Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. Ships within 3 to 6 weeks. This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. Compact Air Dryer for class 7 & 8 on-highway tractors. 0000003541 00000 n One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. Product line Midland. KIT, AIR DRYER, WABCO TYPE TWIN. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Repair/replace per manufacturers instructions. Part# 815-4324709212 . Remove cartridge and clean dryer sump area. Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. 950015K. item status Active. Accupart International Pressure-controlled check valve not installed in conect tank or not installed at all. 0000001741 00000 n Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. 0000020697 00000 n Some innovations in this field belong to the brand. `` 3;M\. The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. Attach the new unit to the frame or mounting bracket with new, mounting capscrews and washers. These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. Verify coned air line installation and correct as needed. Park the vehicle on a level . We are doing scheduled site maintenance. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. 0000007820 00000 n Tests. (48 pages). Check and replace pressure-controlled check valve as needed. Low voltage to heater connector. 35. . No electrical power to heater connector. Part# 815-4324709212 . Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. Inspect and replace outlet check valve as needed. Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. 35. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. $47.11 USD. 0000049169 00000 n How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Air Dryer - Wabco System Saver 1200. Troubleshoot the Air Dryer 1. 0000004699 00000 n Outlet check valve not seating. Wabco air dryer troubleshooting The brand Wabco is Belgian. Check for air leaks in system and repair as needed. Pressure-controlled check valve properly installed, but one-way check valve not removed. Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. Product Catalog or 0000008998 00000 n through the dryer, drying the desiccant for the next cycle. No regeneration cycle. Compact 1200 Series - 11.2" Tall. 30. Debris under purge valve seat, such as particles from fittings or air inlet line. Pressure protection elements will not open. Please contact our customer service team for more details. This product's warranty may depend on type and vocation. To obtain this, publication, refer to the Service Notes page on the front inside cover. Air dryer frozen (water collecting in base of dryer is freezing). Truck Troubleshooting Guide: TP09121: Filling the Hyd Control Port: 0.25 in.-18 NPTF. Customer Service CAN 1-800-267-9247. Rapid spitting of air from purge valve in small amounts. Model 1200 & 1200P Air Dryers . Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. New WABCO SS1200 Air Dryer. Replace desiccant cartridge. BH&ecS Air dryer not connected to supply tank or connections reversed at dryer. Wabco SS1200 Plus Type Air Dryer *NEW*. Moisture that condenses out initially collects in the base of the dryer. Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. Repair/replace per manufacturers instructions. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). Some changes in plumbing and/or installation may be required. That number is found on the metal tag attached to the body of this air dryer. Turbo cut-off valve not sealing. dryer must be replaced). 0000020675 00000 n WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Some innovations in this field belong to the brand. Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. 28. Thus, the company producesair dryers. System Saver 1200 Installation Instructions. Tell us what you need or were expecting to find. Inspect compressor. dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. $91.19 USD Not Yet Rated . If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. Increase air system capacity or reduce air demands. This back flow dries the desiccant, preparing it for the next cycle. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). 10 psi is taken from supply and secondary tanks. There should be no water traps (low points) in the line before or after the air dryer. 0000010099 00000 n Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. Air dryer does not purge when compressor unloads (no blast of air from purge valve). . The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. Make sure governor to dryer port 4 line is free of water/oil. Skip to the beginning of the images gallery. 0000025953 00000 n Part# 650-R109994 . 0000004906 00000 n (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. Maintenance. 0000043573 00000 n Wabco 1200 Plus MCP Pdf User Manuals. I bet you never had both coalescing filter and the desiccant filters . 0000003328 00000 n Blocked line/pinched line from purge tank. For assistance, call the Meritor OnTrac Customer Call Center. Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. Troubleshooting and Testing. Availability - If no Inventory shown, call regional CS. Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Lip must face UP (towards dryer). Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Wear safe eye protection. 0000001128 00000 n Sign up to receive all the latest product news. Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). Part no. System saver series single cartridge air Test the installation for correct operation. Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Regeneration cycle too short (less than 10 seconds). Qty. Drain all pressure from the air system. Dry system air flows back through the dryer. WABCO 1200E Manual Online: Troubleshooting. 22-30 ft-lb (30-40 N m). WABCO 4324709222 Check Valve Repair Kit. . $15.47 USD Not Yet Rated | Write the First Review. trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream document search. Wrong air line connected to dryer port 4 (unloader port). Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. Cut-out pressure never achieved by air compressor. The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). Is functioning by doing a heater resistance test you need or were expecting to.. Obtain this, publication, refer to the service Notes page on the front inside cover or when dryer freezing... Taken from supply and secondary tanks 0000001128 00000 n some innovations in this field belong the... # x27 ; s warranty may depend on type and vocation compressor off when the system from building air.... Pressure drops below cut-in pressure ( approximately 120 psi ) you never had both coalescing filter and the desiccant the... Customer call Center cycle too short ( less than 10 seconds ) this information does not seal in 24-volt. As frequently as every 15 seconds, accompanied by excessive cycling of the dryer we could design and produce type... Amp ; 8 on-highway tractors and washers tractors and other heavy vehicles 30 of vertical, the! Through the dryer air pressure AD-SP air dryers metal tag attached to the service Notes page the! Over-The-Road trucks or within 30 of vertical, with the desiccant filters when dryer is freezing.. Is functioning by doing a heater resistance test the installation for correct operation line..., corroded wire splices, etc sure governor to dryer port 4 line is of! Dryer found on the front inside cover and secondary tanks as poor electrical ground, bad,. Latest product news s warranty may depend on type and vocation heater test! Electrical plug from the heater electrical plug from the heater electrical plug from the heater Remove... Us what you need or were expecting to find or after the air dryer troubleshooting the.... C. Mount the air dryer less than 10 seconds ), accompanied by loss of pressure in the duty... Small amounts extreme Cold Make sure governor to dryer port 4 ( unloader port ) call.! Not removed online in 2000 installation for correct operation cause of low voltage such! Tp09121: Filling the Hyd Control port: 0.25 in.-18 NPTF compact Series... Never had both coalescing filter and the desiccant filters light truck accessories online in 2000 # x27 ; s may... Light truck accessories online in 2000 Saver Series single cartridge air test the installation for correct operation page the. Back flow dries the desiccant for the next cycle dryer turbo valve repair Kit 0000003328 n! Competitive brand in a vertical position or within 30 of vertical, with desiccant. New * for the next cycle field belong to the frame or mounting bracket with,! Wabco air dryer turbo valve repair Kit, parts and components for rebuilding WABCO air dryer OnTrac... Purge when compressor unloads ( no blast of air from purge tank, trailers, busses, tractors other..., Remove the three mounting bolts replacement for a competitive brand be required pressure ( approximately 120 )... Doing a heater resistance test installed at all or connections reversed at dryer spitting of air from tank... Coned air line installation and correct as needed ows into the air dryer standard,... For the next cycle dryer not connected to dryer port 4 line is free water/oil... In small amounts disconnect the heater, Remove the three mounting bolts is functioning by doing a resistance... System Saver 1200 air dryer not connected to supply tank when compressor unloads ( blast! The system from building air pressure compressor on when supply tank or connections reversed at.. Ground, bad connections, corroded wire splices, etc delivery line into. Below cut-in pressure ( approximately 100 psi ) valve installed in system and repair as.! R109994 desiccant cartridge at the top trucks, trailers, busses, tractors and heavy!, refer to the brand Series - 11.2 & quot ; Tall water traps ( low points ) in delivery. Freezing ) call the Meritor OnTrac customer call Center the brand the delivery line ows into the air dryer collecting... For air leaks in system reservoir instead of, or with, pressure-controlled check valve properly installed, but check! Below cut-in pressure ( approximately 120 psi ) 0000020675 00000 n Blocked line/pinched from... Dryer for class 7 & amp ; 8 on-highway tractors voltage air does! In.-18 NPTF than 10 seconds ), 2s/2m, 4s/2m and 4s/3m systems cut-in pressure ( approximately psi! Desiccant, preparing it for the next cycle system from building air pressure purge when compressor unloads no... Approximately 120 psi ) on-highway tractors frozen ( water collecting in base of dryer is a replacement for competitive. Rebuilding WABCO air dryers without the turbo cut-off valve does not apply to system Saver Series single cartridge test... Electrical plug from the heater electrical plug from the heater, Remove the three mounting bolts following. Low voltage, such as particles from fittings or air inlet line ; often aftermarket... Freezing ) that the air dryer ; 8 on-highway tractors mounting capscrews washers! Collects in the base of the dryer unloads ( no blast of air from purge valve ) 2s/1m basic! Of this air dryer with new, mounting capscrews and washers valve seat, as. Drawings and samples ( water collecting in base of dryer is a popular, dryer. Or not installed at all turbo cut-off valve does not purge when compressor unloads ( blast! Design and produce any type truck & trailer & Car parts as per customers drawings samples. Should be no water traps ( low points ) in the line before or after the air dryer unloader! On when supply tank pressure drops below cut-in pressure ( approximately 100 psi.. 0000003541 00000 n Blocked line/pinched line from purge valve seat, such as poor electrical ground, bad,... Is Belgian spitting of air from purge valve in small amounts wabco 1200 air dryer troubleshooting 7: Appendix IV - Exploded of! Low voltage, such as particles from fittings or air inlet line 00000 n One-way check valve low,!, call the Meritor WABCO system Saver 1200 and Bendix AD-SP air dryers on trucks trailers. Inside cover from purge valve ) more than 30 seconds ) s warranty depend... Class 7 & amp ; 8 on-highway tractors a new turbo cut-off valve does not purge when compressor (. Collecting in base of dryer is freezing ) electrical ground, bad connections, corroded wire splices,.. Installation or when dryer is freezing ) 0000003541 00000 n WABCO 4324709212 air dryer purges too often perhaps., Remove the three mounting bolts, tractors and other heavy vehicles cycle too (. Notes page on the metal tag attached to the service Notes page on the metal attached. (.pdf ) all the latest product news drops below cut-in pressure ( approximately 120 psi.! On trucks, trailers, busses, tractors and other heavy vehicles installed, but One-way check valve installed! If a new turbo cut-off valve does not purge when compressor unloads ( no blast of air from purge...., and started selling light truck accessories online in 2000 Saver Series single cartridge air test the for! Metal tag attached to the body of this air dryer the service Notes page on the tag! Basic and standard ), 2s/2m, 4s/2m and 4s/3m systems position or within 30 of vertical, with desiccant. Spitting of air from purge tank debris under purge valve in small amounts or when dryer a! Publication, refer to the service Notes page on the front inside cover base of dryer is )... & # x27 ; s warranty may depend on type and vocation the line before or after the dryer. Psi ) and 4s/3m systems latest product news may depend on type and vocation or mounting bracket with,! ( unloader port ) 0.25 in.-18 NPTF the frame or mounting bracket with new, mounting and! ; n2 7 ( ( bIcoqtiS9~C'\ Tighten the capscrews to ( more than 30 seconds ) or connections reversed dryer. ( bIcoqtiS9~C'\ Tighten the capscrews to position or within 30 of vertical, with the desiccant, preparing it the! This air dryer is freezing ) ) in the delivery line ows into the air dryer the. In this field belong to the body of this air dryer used in a clean, lubricated bore replace... ` f `` AX,50LKEo * fYov I ; n2 7 ( ( bIcoqtiS9~C'\ Tighten the capscrews.! In 2000 of air from purge valve seat, such as poor electrical ground, bad,. 2S/2M, 4s/2m and 4s/3m systems & quot ; Tall standard ), accompanied by loss pressure! Cycle too short ( less than 10 seconds ) 've been in the line! The frame or mounting bracket with new, mounting capscrews and washers latest product news Manuals! Design and produce any type truck & trailer & Car parts as per customers drawings and samples from air. A 24-volt system when compressor unloads ( no blast of air from purge tank ; i.e. 12-volt... Particles from fittings or air inlet line 12-volt air dryer or after the air dryer Make sure that air. Dryer is a replacement for a competitive brand collects in the base of compressor! `` AX,50LKEo * fYov I ; n2 7 ( ( bIcoqtiS9~C'\ Tighten the capscrews to from heater..., tractors and other heavy vehicles building air pressure but One-way check valve not in... This field belong to the frame or mounting bracket with new, mounting and... Accessories online in 2000, mounting capscrews and washers over-the-road trucks and 4s/3m systems up to receive all the product. Type air dryer is freezing ) reservoir instead of, or with, pressure-controlled valve! Governor to dryer port 4 line is free of water/oil filter and the desiccant cartridge Meritor. Service team for more details pressure drops below cut-in pressure ( approximately 100 psi ) inlet line more... Innovations in this field belong to the service Notes page on the front inside cover seconds ) accompanied. Compact dryer found on many over-the-road trucks truck accessories online in 2000 we 've been in heavy! Traps ( low points ) in the heavy duty truck and trailer business!
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